Do It Yourself: Roar Of The Pelican (ROP) Maglite Mod

Introduction and planning

A ROP (Roar of the Pelican) is a popular mod project for 2D maglite flashlights that requires very little skills and is not very expensive it is very popular among flashlight enthusiasts.The plan is very simple, take a common 2D Maglite and without soldering or any special skills transform it in a monster flashlight capable of getting a big "wow" factor from any of your friends, if you have a friend with a 2D maglite this is specially appealing.

We will take the 2D Maglite flashlight and replace the bulb with a Xenon High Pressure bulb from Pelican which is why this is known as "Roar of the Pelican", we will also change the batteries from 2D cells to six AA rechargeable cells, and we will need to modify the reflector and the lens of the flashlight (mostly because the plastic ones will melt otherwise!)

Parts needed

Let's start with the ingredients we are going to need, this is the list:

* Maglite 2D flashlight
* Pelican 3854 bulb
* Borofloat 52.1mm lens
* Metal reflector
* 2D to 6AA battery adapter
* 6AA batteries

Estimated cost of the project: $103.50 aproximately (including $25 for the Maglite)
Time needed: Just 10 to 15 minutes when you have all the parts (not counting time to charge batteries)

And now let's take a look at each part, explain why we needed and what it does and point you to links where you can get them:

Maglite 2D Flashlight

The Maglite is going to be the "host" of our project providing us with a body, bezel and switch that we will not modify and use for our project. The 2D Maglites are usually cheap and can be obtained in supermarkets, outdoor shops, hardware stores and many other places so if you excuse us we are not going to point you to a "place" to get it since this is probably the easiest part of the project.

They can be obtained in several different colors like blue, red, gold, silver, black, orange and the aproximate cost for the 2D Maglite is $25.

The Pelican 3854 bulb

The bulb is a high pressure Xenon bulb, it comes in a blister with 2 bulbs, a high output bulb and a low output bulb, both can be used in this project, the high intensity bulb can output up to 1100 lumen without optical reductions while the other bulb is more or less half the output but with a longer runtime.

You can use both depending on your needs for brightness and runtime, you can always keep the second bulb in the flashlight tail in case the original bulb blows.

The bulb can be ordered for $8 from Lighthound.

The Lens

The output of the bulb is so intense that the regular plastic lens that comes with the Maglite flashlight would melt producing a problem, so we will need to replace the lens with a glass lens. Borofloat is a material that offers low optical resistance and will survive perfectly the intense heat generated from the bulb.

The lens needs to be 52.1mm in diameter and can be ordered for about $5 from Lighthound or Flashlightlens.com. An UCL lens is in our opinion suitable but is not as strong as the borofloat version can be used without a problem nevertheless.

The reflector

The Maglite comes with a focusable (cammed) plastic reflector that, you guessed, would melt under the extreme heat of the Pelican bulb so we need to replace it for a metal reflector.

The part you need is a Carley RF1940 METAL reflector, or equivalent.

There are several options for the reflector. In the first place you can have a cammed or camless reflector, the cammed ones will be focusable as the original reflector in the maglite, the camless reflectors will not be focusable and will usually be pre arranged to offer a good beam. Which one is better is a matter of preference we have tried both with good results.

Perhaps a more important decision is how the surface of the reflector will be, the more polished the surface the more "throw" the light will have (ability to light distant objects) but the beam will also have more imperfections (artifacts) on the other hand orange-peel or textured reflectors will make the beam be more floody capable of lighting up large areas but without a lot of throw, the beam will also be smoother. So you can go from the mirror-finish reflector to the heavy-stipple reflector depending on your needs with several options in the middle.

The reflector will cost about $25 and can be obtained from Modamag in CPF or from the Sandwich Shoppe.

The battery adapter

A 2D Maglite using 2D cells will use 3v of power (1.5v from each cell), the Pelican bulb uses 6 to 7.2 volts so we will use 6 rechargeable AA cells when fully charged the cells can output more than 7.2 but the bulb will not have a problem and it will be quickly down to the accepted voltage.

Some of the adapters come with a positive and negative ends that can be used to recharge the batteries as a pack without getting them out of the adapter ask what kind of charger you need and this will definitively be a better option than charging the cells as individuals AA cells.

Cheaper carriers might be used but if they are not well built internal resistance and bad contacts can be a problem, in this project the pelican bulb will want to drain a lot of current from the battery pack and a very cheap carrier might just fail badly.

You can order the charger for about $30 from Fivemega on CPF or from the Sandwich Shoppe.

The batteries

For the adapter we will need 6 rechargeable AA batteries, any model will work fine so if you have some rechargeable AAs you can certainly use them, Sanyo 2700ma or similar with high capacity will give you longer runtimes.

If you want the maximum brightness possible from the ROP you will want to get batteries that are special for high output applications, the 1650 model from cheapbatterypacks.com is usually the preferred choice, they have less capacity than the Sanyo's or Energizer rechargeables but they can deliver more current so they will produce a brighter result for the demanding pelican bulb.

These batteries retail for $2.50 each one so the total would be $13.50 for six.

Assembly instructions

Please never never ever try the flashlight without the bezel completely assembled, the bulb is a high pressure Xenon bulb and high pressure bulbs might ocassionally blow throwing zillions of little pieces of glass in all directions. You don't want that flying your way.

The steps can be done in different orders so let's start removing the batteries if the flashlight has batteries.

Then disassemble the Maglite bezel, this is very easy, you have to unscrew the bezel from the body and there are also threads to sepparate the bezel tip and access the lens. Once this is done just replace the plastic reflector with the metal reflector, replace the bulb with the Pelican 3854 bulb and replace the lens with the borofloat lens.

Re-Assemble the bezel observing that everything is tight in place. Then charge the batteries either in a battery charger for AA cells or in place in the adapter with a special charger for battery packs. Put the batteries in the charger and insert the charger inside the Maglite with the positive end pointing towards the bezel. Screw the tailcap and you are ready to go.

With everything assembled make sure the lens is in place, point the light to the floor or anything that is not a person and turn it on, you should see a very strong beam, use it outdoor at night for maximum results. If the reflector you got is a cammed one turn the bezel left and right to focus the beam in the way that works better for you.

Please note that the bulb will produce a lot of heat, if you point the light to your hand for some time you will be able to start feeling the heat, take this into consideration because things can really get burnt or melted by the flashlight beam!

Results and observations

The final result will be a light of the same size of a 2D maglite that has the output of a HID searchlight, the total amount of light either in a flood beam or a tight focused beam is really amazing, with a smooth reflector you will be able to illuminate objects that are hundreads of feet from your location out-throwing every other flashlight that you have. With a stippled reflector you will be able to point the light to the ceiling and light up a room as if it was daylight.

With the high intensity bulb you should get aproximately 50 minutes of runtime, with 20 or 30 minutes of maximum brightness, the light is not regulated so as the batteries are exausted the light will get dimmer until it can't power the bulb any longer. With the low intensity bulb you may get 2 hours of runtime and yet a lot of brightness. The low intensity bulb is enough to completely blow away the original 2D maglite and the high intensity bulb will get a lot of admiration.

So we got from a simple 2D maglite that you can get at any store to an impressive 1000 lumen light in just a few minutes without soldering and without any special skills needed, if you can get the parts and you can change a lightbulb then you can make your own ROP.

If you liked this mod project there are others involving different Maglite hosts and different battery configurations using the same Pelican bulb check CPF for more information, if you are interested in bright lights you can also learn about other Maglite mods in the same site.

On LEDs and Color

When choosing a LED light it is common today to be able to choose the color of the LED you want, there are blue LEDs, orange LEDs, green LEDs, and many other colors. How to choose the right color depends on what you need your LED light for, specific tasks might require a specific LED color. Some colors are good for night vision activities, some colors are good for signaling in emergencies and some colors have properties we may not know. The purpose of this article is to provide a quick description of the different options for LED colors and their characteristics, so it may be a good idea to start with an introduction to color.

A very simple introduction to color







Human eyes are sensitive to one portion of the electromagnetic spectrum, we call this portion of the spectrum "light". Depending on the wavelength of the light source our eyes perceive the light in different colors and tones, the lowest wavelengths our eyes can sense around the 380nm are seen as purple, the highest wavelength around the 740nm as red the rest of the colors are distributed in the middle.

The "location" of the different colors in the spectrum can be described with this ranges:

  • Infrared: >740 nm
  • Red: 625 ~ 740 nm
  • Orange: 590 ~ 625 nm
  • Yellow: 565 ~ 590 nm
  • Green: 500 ~ 565 nm
  • Cyan: 485 ~ 500 nm
  • Blue: 440 ~ 485 nm
  • Violet: 380 ~ 440 nm
  • Near UV: 300 ~ 380 nm
  • UV: <300



Objects that are opaque, that do not generate light are seen in colors depending on the way they refract light, some materials absorb red and are then seen bluish, others absorb more the blue wavelengths and are seen in red tones. The important thing is that opaque objects are not colorful, they are just seen in a color because of the way they refract light.

Enter LEDs

LEDs are light sources meaning that they truly "generate" light, the biggest difference with incandescent bulbs is that LEDs can generate light in a very specific wavelength of the spectrum while incandescent light generates all sorts of wavelengths including IR and UV sometimes. An emerald green LED used for traffic lights can generate light around 500nm in the spectrum with almost no radiation at all in other wavelengths, LEDs are therefore "pure" in terms of the color they generate.


The picture shows the spectrum of a red led, as you can see only a very specific wavelength is emitted from the led.

Infra red LEDs

Infra red LEDs are invisible to the eye since they are beyond the spectrum of visible light. They are normally used in remote controls and other devices for short distance communication of signals.

Infra red is commonly used with night vision equipment to "see" things in the dark without using visible light, as you see an object painted with normal light because your eyes are sensitive to light you can see an object painted with IR light because you are using a IR sensitive equipment like a night vision scope. This is also known as "passive" night vision since without an IR source you wouldn't see anything, it is different to "active" systems that are usually thermal and can present colors based on the temperature of an object without any light source present.
IR LEDs can then be used as flashlights for night vision operations, and they can also be used as markers or beacons that will only be visible to those equipped with NV equipment. First generation NV tools can be severely damaged by normal light and can only be used at night.

Most digital cameras and webcams are sensitive to infra red lights, this means that using a camera you can actually see an infra red light glowing when activated. You can check this quickly pointing a remote control to your digital camera lens and pressing buttons on the remote, if you see the remote control front emitting led lighting up then your camera is sensitive to that wavelength of IR light. Unfortunately the cameras will only be sensitive to a narrow portion of the IR spectrum so one remote control might be visible while another IR led may not.

Sony cameras with night mode are particularly sensitive and you can use infra red lights to illuminate a photo without any visible light, the picture will be in green/gray tones. You can certainly use an IR LED flashlight to take better pictures in night mode using these cameras.

Infra red radiation is harmful for the eyes so don't point IR sources directly to the eye and avoid long exposure to IR radiation. Many Lasers generate IR radiation along with the color of the Laser so depending on the power of the Laser you may need googles to protect your eyes.

Red LEDs

Red light is found at 670 to 725nm in the spectrum.

Red is the color that less affects the eyes, this means that at equal intensity a red led will make your eyes work less than a green led or blue led, this is the reason why red is associated with preserving night vision, you can use a good amount of red light before you lose your adaptation to darkness.The rods on your eyes only react to red light at a very high intensity compared to green or blue light.

You should be familiar with the "spots" you see when you accidentally point a bright light to your eyes, like the flash of a camera or a bright flashlight, it is quite difficult to do the same effect using red light since you really need a very good amount of light for the eyes to create the same effect in the retina. The "spots" are not dangerous to your eyes but you shouldn't do it on purpose always try to be on the safe side.

Astronomers have been using red lights for years to read charts and adjust instruments in the dark without losing their adaptation to the dark environment. Night adapted eyes are critical in astronomy since they will be more sensitive to light in the telescope and see more or brighter objects.

Red is the international color for danger or emergencies, a red light can be used to signal an accident or a dangerous place. A red light pointed to a helicopter or airplane will mean "it is dangerous to land here" this and the lack of visibility make red unsuitable for beacons and emergency lights.

Under a red light the red color is more or less invisible, orange is almost lost and yellow barely distinguishable from white. Red makes all the colors look black/gray so they will be very hard to distinguish, magenta is usually a good color if you need to have two tones for something that will be read under a red light.

Red LEDs are quite problematic to read maps specially those that use red for roads or other symbols, they will be completely unreadable under a red light.

Red light is the first to be absorbed by sea water, so it is highly unsuitable for underwater use. For underwater use purple is the best color but since purple LEDs of high intensity are not common green is a good choice, green has good visibility under water and there are a lot of high intensity green LEDs available.

Red LEDs are ideal for night activities as long as you don't have a problem with maps or charts, you can use a fairly good amount of light without making your eyes lose their adaptation to darkness, red is very bad for markers or signaling since is the color that is less visible to the eye.

In stealth operations red is probably the one and only option to have some illumination without the risk of being detected without falling into infrared and night vision equipment.This holds if the "enemy" does not use Night Vision equipment, when that happens some tones of green/turquoise should be used as they are invisible to the IR equipment.

Red's complimentary color is green, so red is recommended whenever you need contrast against a green background. Red is a good light to illuminate green objects.

Yellow LEDs

Yellow is found between 565 and 590nm in the visible spectrum.

Yellow is usually a softer white, meaning that the eyes will react less to yellow light than to white, yellow is a good color for ambient illumination.

Yellow LEDs usually throw further than red and orange ones, meaning you can light up distant objects with less amount of light.

Under a yellow led only yellow tones will be invisible so they are good for reading charts and maps as long as yellow is not used, the colors will look more or less the same; red and orange are the best options as colors that can be distinguished from others using a yellow led. Yellow allows decent night vision and another benefit if the yellow light is reduced bounce-back and glare when reading leading to less eye strain.
Being highly visible and able to throw good distances yellow is a good general purpose color and is usually more efficient in terms of energy consumption than white.

Yellow's complimentary color is purple, yellow is good whenever you need to contrast a purple background.

Orange LEDs

Orange is between 585 and 620nm in the spectrum.

Orange is the contrasting color of blue and is highly visible against a blue sky. Water in glaciers takes blue tones because the water molecule tends to absorb red wavelengths this means that orange is also very contrasting against the snow, ice and water and it is therefore widely used for emergencies and safety. Orange lights are very good choices for air, sea and snow signaling.

Orange can be seen as a combination of red and yellow, it throws further than red but less than yellow and at the same time it protects night vision a lot better than yellow but worst than red.

Using an orange led, yellows and most tones of orange will be invisible, the other colors will be fine.

Green LEDs (turquoise as a softer green included)

Between 520 and 570nm of the spectrum we can find the color we call "green"

Being in the middle of the spectrum green is the color that the eyes distinguish better, Night vision googles display the images in green because the human eye is very good to detect different shades of green, this makes green a nice general use color since you can detect all the shades and differentiate objects quite well under green light.

Green is an excellent color for signaling, emergency lights, strobes and markers. Due to the problems mentioned with red lights you will see many articles referring to green as the "new red" for preserving night vision. The fact is that any color can be used for night vision it just changes the intensity that can be used, if you want to use green and preserve night vision you need to use less intensity than with red. So what really matters for night vision is the combination of color and intensity at equal intensity red is the better color, green is in the middle and blue is the worst one.

Under a green light most colors are usually visible as different shades of green, even greens this means that green is a good color to read charts or maps at night. Remember that human eyes can detect many many shades of green so you will be able to ready charts and maps with good accuracy under green light.

The green light will make all the colors appear in the same tone the best colors to contrast with others under a green led are yellow and teal.

Some turquoise LEDs will result invisible to IR night vision equipment so they are good for stealth operations where you don't want to be spotted by night vision equipment.

The complimentary color of green is red, green lights are perfect for red background since red is the color that most contrast offers under green light.

Being in the middle of the spectrum green is a very good general purpose color and the best option for attracting attention and signaling since it is the color that the eyes see better.

Blue LEDs

Blue is between 440 and 490nm in the visible spectrum

Blue is near the end of the spectrum it is one of the color that most affects the eyes blue is the first color that can be slightly dangerous for vision, it is under discussion but some scientists say that long exposure to blue lights will damage the eyes in the long term. Some people report that exposure to blue LEDs causes headaches, this is not scientifically demonstrated but is certainly a fact to consider when choosing your LED color.

Blue LEDs are frequently used to track blood traces or detect blood since blood is very reflective to blue light, some materials might be slightly fluorescent under blue light. Blue light is usually less invasive to animals like deers that have less blue receptors in their eyes than humans that is why blue lights are used by hunters to illuminate their prays without disturbing them as with a bright white flashlight.

Under blue light colors will appear to be the same tone, fluorescent yellow as the color used in text highlighters can be used as a very very noticeable different color.

Blue is a very good color to see contrasts, a blue light is a good idea when you have lost some small object and need to look for it since it will increase the contrast between the object and the floor.

Blue is the color that most affects adaptation to dark vision only very very dim LEDs can be used in the darkness without risking losing the adaptation to the night.

Blue is complimented by orange, blue lights are good to illuminate orange backgrounds.

Blue is a cool color but unless needed for a very specific application it is probably not the best choice for normal use, it is not as visible as green for emergencies and signaling, it is not good for night vision, not suitable for ambient lighting and can even be bad for the eyes.

Cyan LEDs

Cyan also called "aqua" is a 50-50 mix of blue and green. It is the complement of red, cyan pigments completely absorb red. Cyan is therefore an excellent choice to detect blood or any other red substance if you need that.

Cyan lights share properties of both blue and green LEDs, they can be seen as stronger greens or softer blues. Cyan is good for search lights since blue increases contrasts and the green makes the different shades produced very visible to the eyes.


Purple/Violet LEDs

We find purple LEDs between 380 and 420nm in the spectrum

Purple and violet are at the end of the spectrum before UV radiation begins, this means that purple LEDs usually do create some amount of UV radiation and for that reason should not be directly pointed to the eyes since UV radiation is potentially very bad for the vision. Remember that UV radiation is invisible to the eyes so it is what you can't see and not what you see what is dangerous.

Purple LEDs can make many things "glow" or fluoresce depending on the wavelength of the led, many things that fluoresce under UV will have some glow using a purple led. They might be used to quickly test currency, detect blood and some other special uses.

Purple is the complimentary color of yellow so it is a very good option to contrasts against yellow backgrounds.

UV LEDs

UV is beyond the range of the visible spectrum for humans, some animals like bees can see in UV but humans can not. An UV light will not create any visible light or probably a faint amount of purple, this is dangerous since the faint purple might make the led appear harmless for the vision while the invisible UV radiation produces a lot of damage.

UV illumination can be used to make some materials fluorescent, many organic substances like blood will glow, currency has anti counterfeit elements that glow under UV light, scorpions will glow strongly under UV (remember all scorpions are dangerous) and some minerals will glow as well. Tonic water will glow because of the quinine present in the water. Many organic substances will glow.

White will appear very bright under UV. CSIs and geologists are among the professionals that usually need UV light to work. UV will also charge glow in the dark objects very strongly a quick exposure to UV can make watch hands and other luminescent materials glow for a long time. When using UV light a red/orange filter can be used to highlight the contrasts, you see this frequently in CSI style TV shows.

For normal use to detect some things or make things glow UV is not dangerous but if you have to be exposed to UV light for long periods of time you will need a protection with UV blocking filters, plastics like polycarbonate generally blocks UV quite well.

White LEDs

White LEDs are the first LEDs that we examine that do not produce a single wavelength basically white is the addition of all colors so it is not a real color itself.

White LEDs in production today are actually blue LEDs emitting light in the 450nm - 470nm spectrum. These LEDs are covered by a yellow phosphor coating usually made of cerium-doped yttrium aluminum garnet crystals the led emits blue light and part of it so converted to a broad spectrum centered at about 580nm (yellow) by the phosphor. Since yellow light stimulates the red and green receptors of the eye the resulting mix of blue and yellow light gives the appearance of white.

This approach was developed by Nichia, the blue tint that characterizes many Nichia white 5mm LEDs is because of this. The chart shows the spectrum of a white led with the blue emission being clearly noticeable and the broad yellow centered emission of the phosphor next to it.

White is of course a general purpose color that is used in most flashlights and illumination devices, white is the only color that makes objects reflect light as in daylight so they will maintain their colors, whenever distinguishing colors is a must white should be used.

What about the missing colors?

There are some missing colors in the light spectrum, most notable absent colors are Brown, Magenta and Pink. Brown is a low intensity yellow-green, meaning you have to combine green light and yellow lights at low intensities to produce brown, this is probable the reason why there are no brown leds in the market, a very low intensity green led with a coating to produce some yellow will probably work but the amount of light produced would have to be very very low.

Pink is a combination of white and red, there are some Pink LEDs in the market some of them with marked bluish or red tones. There is a common problem with Pink LEDs degrading after hours of use changing from the vivid pink color to a more red or blue color. This probably means that Pink LEDs are good for novelty toys but not as illumination devices. Girls will just have to wait a little for their pink flashlights with pink LEDs.

Magenta can be obtained combining red and blue light, there are no magenta LEDs in the market since purple LEDs can produce a very similar effect in color yet they are a different thing.

A combination of yellow and orange LEDs is named by some manufacturers "gold", this combination is recommended for fog or environments with moist in the air, snowy places, places with smoke or dust in the air or any other poor visibility atmospheric conditions. The yellow-orange combination minimizes Rayleigh scattering and maximizes its penetration in a way very similar to the automobile fog lights.


An Incomplete list of Flashlights available with color LEDs

  • Inova X5: Red, Green, Blue, UV
  • Inova X1: Red, Green, Blue, UV
  • Inova Microlights Red, Green, Blue, UV, IR
  • LEDWAVE Wildfinder 3W Cyan
  • LEDWAVE WildFinder II 3W Red
  • LEDWAVE Perosnal Defense Light 3W Cyan
  • Surefire Kroma White / red & blue
  • Surefire Kroma MilSpec White w/ r/g/b/uv/ir
  • Photon Microlight Red & Blue
  • Photon Microlight II Red, Green, Blue, Yellow, Orange, Purple, NV Green, IR, UV
  • Photon Freedom Microlight Red, Green, Blue, Yellow, Orange, Purple, NV Green, IR, UV
  • Gerber Infinity Ultra:red
  • Peak LED Solutions Matterhorn AAA and Kilimanjaro AA lines: snow white, red, amber, cyan, blue, pink/purple, UV, and RGB.
  • Quality China Goods : has a 3 color light (white, green, red)
  • Glo-Toob: Has Amber, Red, White, Green, Yellow, IR tubes.
  • Tektite has dive lights with different colors
  • Rigel Lights: in different colors
  • Surefire L1 LumaMax: Red, Green, Blue or White
  • Streamlight Stylus in Red, Green & Blue. Key-Mate in Blue or Green. Nightcom in red/white
  • Coast (or LED Lenser) has a 4 color LED (white, green, red, blue)
  • SureFire KL3/KL1 in red, green or blue.
  • Eternalight: Has models with red and other colors
  • PentagonLight S2: white, red, blue, green, IR, UV, "gold" (mix of yellow and orange)
References/bibliography

Make your own special: paracord, lanyards and fobs

Introduction

Lanyards, fobs, keychains and other accesories are not only practical but can be good looking ornamental items too. Custom made items have a special value, even more special if you create your own accesories; one of the nice things about creating your own lanywards, keychains and fobs is that with effort and dedication the end result can be far better than most of the commercial products you can get at the stores, you can use better materials, you can use better accesories, and you can customize the item to your needs.

The items

We are basically going to discuss the creation of keychain fobs, keychains, neck lanyards and wrist lanyads. You can use them for your keys, flashlights, knives, accesories etc. The examples we present are just a small fraction of what can be done with the techniques we are going to discuss so the only real limit is your imagination. We strongly hope you can use this ideas to create your own design and items.

You will need the following materials:

  • Paracord in several colors
  • A bithane lighter or torch (a regular lighter can work but is not recommended)
  • Needle nose pliers
  • Accesories

Paracord
(Source Wikipedia)

The king material for all those items is paracord, paracord is a strong cord originally created to support parachutes, it is made of nylon and consists of an outer jacket with seven braided inner threads.

Only about 3/16 of an inch thick, it can support up to 550 lbs (under perfect test conditions). Paracord generally has very good strength for is thickness compared to other common kinds of rope, and because of its tough nylon construction, it is resistant to rot and abrasion.

There are various types of paracord, Type I, Type II, Type III and Type IV, with increasing roman numerals indicating increasing cord strength and an increasing number of inner braids. These inner braids can be separated out of the main cord in emergency situations for fishing line or sewing thread.

Paracord serves many general uses in the United States Army. It is readily available to soldiers and many infantrymen use the cord in a number of aplications. For example, when threaded with beads, paracord may be used as a pace counter to estimate ground covered by foot.

There are several good suppliers for paracord, you can check in Supply Captain, there are many many colors at Lighthound, the ACU camo color and others can be ordered from CountyComm and you can order the Glow in the Dark version from TAD gear. The price is variable aprox $6 per 100 foot is a good price but can be more expesive for special colors or in smaller quantities.

Basic Knots

In order to start we will describe common knots that are very useful in paracord crafts, if you want a complete and definitive guide for knots we recommend you to check The Ashley Book of Knots ($50 at Amazon).

The Square Knot

The square knot uses 2 strands of cord, you can use the same color or 2 different colors for a combined finish.

The result is useful as a fob or terminator with squared shape. If you want to leave a small lace of paracord in the end then you should plan the length before starting the knot, you can use a small rubber band to sepparate the lace from the rest of the cord.

If you want to install a solid ring you also have to do it before starting the knot. You can learn how to make a square knot following this link.

The Cross Wave Knot

This is a variation of the square knot that produces a cilindrical result instead of a square, the paracord strands doing spiral waves.

It has a nice look when you combine strands of paracord of different color. The procedure to create this knot is almost identical to the square knot but what you do in every step is slightly different basically you cross the strands of paracord instead of bending them along straight lines. You can learn to make this knot following this link.

You can put a cilindrical small object in the middle of this knot to create a paracord covered kubotan, a pen or choppo sticks.


The Cobra Stitch



The Cobra Stitch also known as Solomon bar knot is the star of the "flat" knots. It can be used to enhance lanyards, to create fobs, to create bracelets, to create belts, straps for bags or pouches, straps for flashlights, etc. This interesting knot can also be used to "store" paracord inside the knot itself in a way that can be easily pulled out in case of need, that is why you will often see bracelets or belts labeled with the word "survival" meaning you can use them to get cord in case of need.

The Cobra Stitch can be done with a single strand of paracord, with 2 strands or with 3 strands depending on the kind of result you want. You can leave a loop of cord outside of the cobra stitch to be used as an attchment point. Follow this link to learn how to make the Cobra Stitch.



The King Cobra Stitch

A King Cobra Stitch is just a Cobra stitch made on top of another cobra stitch. This is used to create a wider, bulkier version of the Cobra Stitch. You really don't need instructions if you know how to make a Cobra Stitch but in case you want to check you can follow this link.

The Slats Knot

The Slats Knot is another flat knot used to create bracelets, belts or straps. It has a different look than the Cobra Stitch probably not so decorative but certainly more functional. The Slatts knot has the nice property that if you don't tie the knot too tight you can easily untie the knot pulling the ends obtaining a large strand of paracord.

So if you want the "real" survival knot to store paracord that can be used in case of need this is probably what you want, you can just pull your belt, bracelet or strap, untie the end and pull the end strands to get a good amount of paracord.

The amount of paracord you can store in a Slatts knot depends on the number of loops you choose to use, the more loops you use the wider the knot will be and then you will be able to store more paracord.

The buckles can be obtained in several different colors from Supply captain. D rings triglides and other plastic hardware or metal hardware accesories can be used to make the belt more complete, adding some attachment points for keyrings for example or other items. You can also try a hollow belt buckle to store some secret items.

You can learn how to do the Slatts knot following this link.




Braids

Braiding is used to create cilindrical forms with paracord, braided cord can be used for lanyards, keyrings, dog straps and many other uses. The typical braids use 3 or 4 strands of paracord.

In the typical 3 strand braid you just cross strands of paracord one over the other alternating the starting strand, if the strands are numbered 1, 2 and 3 then the braiding is 1 over 2 and 3, 3 over 1 and 2, 1 over 2 and 3 etc.

With 4 strands of paracord one interesting braid is the diamond braid (picture). The result is a solid chain of paracord that has a nice looking too, since this used 4 strands you can make it in 1, 2, 3 or 4 different colors trying your own combinations can lead to interesting results. You can learn how to make the diamond braid following this link.


Monkey Fist


The monkey fist is one of the most beautiful and practical end knots for lanyards or fobs, practically the end result looks like a ball of paracord.

You can learn how to make the Monkey Fist following this link. Please keep in mind you will need some patience and practice to master it.

Keep the knot untight and when you are done insert a round object in the middle like a marble and then start tightening and eventually arranging the loops if they got mixed. The end result has 2 free strands of paracord.

Inside the monkey fist knot you can put a spheric object to add some weight to the knot and keep the form, marbles or small aluminium, metal or wooden balls are ideal. You can get them from Smallparts.com.



Hangman's Knot

The Hangman's knot is a common way to finish wrist lanyards it basically converts a single loose strand of cord in a loop that can then be used as an attachment point.

The knot is easy to do, just follow the illustrations, at the end you tighten the knot pulling the 2 free strands you can tuck the short strand inside the knot or you can melt it and fuse it with the other strand if you want. Once done the knot is quite secure and can be used to carry some heavy objects without trouble,

You can use a small ferrule or fastener at the end of the knot to cover part of it, it will give the knot a nice finishing touch.



Accesories

The number of accesories you can use for your lanyards is almost unlimited, in this article we are just going to mention some common accesories that can be used and are popular or maybe we just like them, you are free to search and use your own pieces of hardware and decorations to make your lanyards as good as you want them to be.


Plastic accesories


This is a quick dettach string connector, the left piece can be dettached from the right piece pressing on the sides. You thread paracord through the left piece and you use the right piece to attach different objects to your lanyard specially those with a small hole like mp3 players, some flashlights, etc.



This is a break-away lanyard connector, you thread one strand of paracord on each piece, then melt the ends together, close the connector and the lanyard is closed. Under tension the connector will break-away so you have some safety in case a lanyard gets trapped in some machinery or something like that.




This a zipper pull closure, it is used to finish lanyards can be used for just one strand of cord or to join two strands of cord in one end. Just insert the strand(s) in the base and close it using a set of pliers.





The picture shows a ball cord lock it has a spring to keep the cord in place, pushing the button you can slide the lock along the cord, this can be used to adjust the size of wrist or neck lanyards for example. Since passing the cord may not be very easy you can get some help using a drinking straw to pass the cord.




This is an arrowhead closure it can be used to finish a lanyard joining two free strands of paracord, you pass each strand on each side of the bottom piece (the one on the right) and then insert the ends at each end of the top piece (the one on the left) you then insert the top piece on the bottom piece and the lanyard is closed. You may need a set of pliers to close it properly. This is good for neck lanyards since the shape of the end keeps a curvature that is confortable to wear and looks well.


This is an oval cord lock it has a sping and two holes to pass the paracord, pushing the button the cord is free, release the button and the cord gets locked. This can be used to adjust the size of wrist or neck lanyards.





The plastic accesories shown in this article can ge obtained from Lighthound following this link.

Metal accesories

If you are making keychains you probably need some split rings, specially strong splitrings can be adequate if you plan to carry a lot of keys or items on your keychain. Spro makes some strong splitrings in different sizes you can ask for information in this site. You can also get good quality swivels from Spro.

For clips, hardware and several different accesories in stainless steel or tianium you can also check Berkeley Point, a high quality source of several items that can be useful when you are creating your own lanyards and keychains.

Decorative elements

Skulls are popular decorative items for lanyards and fobs, the pweter skulls as in the picture can look particularly good in your keychain. We are going to point you to pewter skulls, large bed skulls and glow in the dark skulls as shown in the pictures.





Pewter Skulls at Lighthound.
Pewter Skulls at TAD gear
Long Bead Skulls at TAD gear
Glow in the dark Skulls at TAD gear






A small list of decorative elements:

  • Beads in plastic, wood or metal, different colors and types.
  • Aluminium or Titanium ferrules.
  • Hex nuts, steel, ceramic, brass
  • Glow in the dark beads or skulls
  • Pewter skulls
  • Glow in the dark o-rings
  • Oval split rings


Finishing Touches and Tips

If you remove the inner strands of paracord you basically get a less bulky version of cord that can be used to produce smaller knots. A cobra stitch can be flatter without the inner strands. And you can also use this technique to thread paracord through small beads or skulls. Once the strands are removed you can thred ball and chain inside the cord to produce a neck chain or bracelet with the properties of ball and chain and the look of paracord.

When you finish a knot you usually end up with some loose strands of paracord, the best way to get rid of these loose strands is to cut them short and then melt the end with a buthane lighter fusing the melted end with some other paracord. Use a set of needle nose pliers to handle the melted end and fuse it with something.

Quick gallery of examples

This is a combination of a square knot and a monkey fist using olive and international orange paracord with a Marble inside the monkey fist for weight. First you measure how much cord you will need for the monkey fist doing a mock version of the knot. Then for the orange strand you just cut as much cord as you need for the square knot plus the amount needed for the monkey fist. The square knot is done first and then the monkey fist is done with the loose end of orange paracord.


This is a pen made with toxic green and black paracord using the cross wave square knot. Since the knot produces a cilindrical result you can use it for pens or kubotans.

To create this object you need to start the first stitch of the cross wave square knot and then place the pen refill in the middle of the knot, then carefully proceed with the knot keeping the pen refill in the middle.

If you have a slim cheap pen you can put the complete pen in the middle and then you will be able to change the refill without redoing everything. For Kubotans just put a solid object in the middle like a bar of titanium, steel or brass.






This is a paracord bracelet made with glow in the dark cord in the outside (white when not charged) and black paracord inside. The black paracord is just a loop of paracord that can be quickly removed from the bracelet by pulling. To create this just set the loop of black paracord and then do a cobra stitch over it with the GID paracord.





This is a cobra stitch knot with the inner strands of paracord pulled you can create the loop ends using the same paracord used for the cobra stitch just placing the loop at one end and then starting the cobra stitch over itself at the other end. In this example a pewter skull was added in one of the ends to give the fob a nicer look.






More Knots

The knots we have covered in this article are just the tip of the iceberg, there are many many knots you can use to make decorative lanyards and fobs and other items with paracord, the Ashley book of knots is a great source of knots and you can also check the web for ideas, examples and instructions about how to make knots. In the future we can even plan to add a second chapter to this article with even more knots and ideas.


More Ideas

One excellent source of ideas and a fantastic gallery of examples is the online weblog of Stormdrane you can find many ideas, tips and advice about paracord in that blog.